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INTRODUCTION
Why to buy Ultranex DTF Transfer Printing Film?
Quick Ink drying
No ink leakage even at 6 pass printing without heater on a roll to roll inkjet printer & 90 Nozzle setting on L1800 inkjet printers. Even while printing white on CMYK Black color.
Ultranex DTF Inkjet Film’s inkjet ink receptive coating layer have been developed for optimum ink absorption, as soon as the inkjet ink drop lands on it, Ink will dry rapidly.
Trouble free powder application
Coating and back side of Ultranex DTF film both have antistatic properties, Mainly powder sticking issue with reference to film is due to static generation in the film.
High temperature stability
While drying labels after thermo powder application, Film will remain dimensionally stable or will still not lose it’s lay flat property. PET film used has high temperature stability upto 180°C for 10 Minutes.
Colour Vibrancy of the image will be at its optimum
Ultranex DTF Printing film will open up the Inkjet inks optimum levels of colour brightness. Its not just ink, Yes film coating will also affect the colour vibrancy according to Coating thickness, Its PH value & Additives used.
Good Adhesion of printed label to the film
Printed ink form a temporary strong adhesion to the film after sufficient heating. When fine text are printed and cured it is necessary that hold on is good with the film or there are chances that small letters may falloff or Peel off.
Smooth Warm & Cold Peel
* Hot peel is possible but depends on other factors like Ink, Adhesive Powder type and Transfer conditions.
Satin Matte finish to the surface of transferred Image
Soft Feel to Transfers
Ultranex DTF Inkjet Films are made with 2 layer technology 1st is the release layer and 2nd is the inkjet in receptive layer. Ink receptive layer after printing and drying becomes part of Ink / label and transfers with the label on the garment.
In Ultranex DTF Film Ink receptive layer is of low hardness to give a soft and smooth feel to transfers.
So even if the inks are soft if the ink receptive layer is not good it will give a thick and hard finish to the transfers.
Excellent wash Fastness
Ultranex DTF Heat Release Film adds to the wash fastness of the DTF image on the garment, As the inkjet ink receptive layer will act as scratch resistance layer.
Again ink is always been made responsible to wash fastness & it is but If inkjet ink receptive layer is not friendly with the ink composition or of low quality it will affect wash stability of DTF label on the garment.
Long Shelve life of Film & labels
Printed DTF Labels on the Ultranex DTF film can be transferred even after storage for longer period of time, We have tested it up to 1 year and still transfers good.
Buy DTF Films at Competitive Prices
- DTF Film
Appearance | Translucent Film |
Base – PET Film | 75µ |
Side 1 Antistatic Coated | 109 Ω – 1010 Ω |
Side 2 Matte release coated | Even & Smooth Finish |
Matte release coating thickness | 11µ (+ / – 2µ) |
Matte value of release coating | 10 GU (+ / – 1GU) |
Standard Size | A3, A4, Rolls: 600mmX100Mtrs, 300X100Mtrs |
Print Hold Out | Medium to High |
Release force | Medium to Low (Hot & Cold Peel) |
- It is recommended to wear gloves to avoid damage on the film surface.
- Avoid extra tapping as Ultranex DTF film is inherent antistatic which helps easy Hot Melt powder removal from non printed areas.
- In drying process we recommend 160°C to 180°C for 3 to 4 Minutes to the printed surface of the film. For best results medium wave IR lamp heater in the shaker is recommended as they are non color sensitive. Note: Oven temp is not the set temperature but the actual temp received on the film.
- Normally; well dried labels will not show sweating or oil on the label surface in storage condition, but it is recommended that ready labels to be kept in moisture proof poly bags to avoid moisture issue.
Transfers can be applied from 160°C to 180°C for 30 to 15 seconds with 2 to 4 bars pressure.
With certain type of design hot peel is not applicable, but we recommend warm to cold peel to get best results.
Note: In case oily stains are found on surface of transferred labels, wipe it with a damp cloth & balance labels should be dried again for 1 to 3 minutes @ 160°C before transfer so any access moisture gets removed.
Special Benefits:
Use Instructions:
It is recommended to wear gloves while handling rolls or sheets to avoid damage on the film surface.
Apply powder adhesive within 2 to 4 minutes of printing to avoid halo on the edges due to moisture
In drying process, we recommend powder shaker set temperature 110°C to 130°C (158°F to 212°F) for 7 to 4
Minutes. For best results shaker should have medium wave IR lamp. (Please Note: Each shaker needs different
temperature settings, (Focus on the surface temperature of film it should reach 140°C to 160°C (284°F to 320°F).
Transfers should be applied from 130°C to 160°C (320°F to 284°F) for 20 to 6 seconds with 2 to 4 bars Pneumatic
pressure. If the heat press is manual ensure Medium to High pressure across all the corners of bed.
How to read grade: F = Film, 86= Overall thickness of the film with coating, SM = Silky Matte Finish to Transferred label, 1= Sigle side matte or 2=Both side matte.
India-made Ultranex DTF Film is a special film designed for printing textile transfers using DTF inkjet printers. This Single side or double-sided film features an antistatic coating for smooth printing and a matte release coating with two layers: a base layer is release Layer and a top layer that readily accepts high quantity of DTF ink. This top layer’s ink receptivity not only enhances printing but also contributes to the wash fastness of the transferred image on your garment. DTF Transfers a printing technology gaining traction across the USA, utilizes inkjet printing for Textile Transfers. The most functional part of DTF Film is the inkjet ink-receptive layer, which quickly sets or dries liquid DTF ink when printing. It opens up the color vibrancy to its fullest. The coating helps in a glitch-free Hot Melt powder application; it is heat stable; in transfer application, it releases smoothly from the base layer & bonds with the ink layer, which serves as a protective layer throughout its life cycle.
Screen Printing
- Sequential Printing: Each color is applied separately using distinct screens.
- Backup Adhesive Application: After printing, a printable backup adhesive layer is added.
- Powder Adhesive Overlay: Powder adhesive is scattered over the adhesive layer to ensure strong bonding between the design and the garment.
Litho Offset Printing
- Reverse Image Printing: Use an Offset Printing Machine with special Litho Transfer Inks.
- Backup White Ink Application: Screen print a backup white ink layer to overlay the offset-printed image.
- Powder Adhesive Integration: Scatter powder adhesive (100-200µ) over the backup white ink to act as a tie layer.
- Pro Tip:
Use oil-based or water-based white inks combined with PU or co-polyester powder adhesive (20-30% W/W). - This backup layer ensures the printed colors are absorbed and firmly adhere to the garment.
Eco Solvent Printer Transfers
- Printing on Roll Films: Print desired designs on Ultranex release film rolls using Eco Solvent Printers (e.g., Epson S40670 with UltraChrome GS3 inks).
- Sheet Cutting: Cut the printed roll into sheets for transfer.
- Backup White Ink Application: Apply a backup white ink layer via screen printing.
- Powder Adhesive Integration: Add adhesive powder to ensure a robust tie layer.
Laser Printer Transfers
- Compatible Toner: Use polyester-based laser toner powder to ensure durability during transfers.
- Transfer Process: Print directly on Ultranex film and follow standard heat transfer techniques for garments.
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Frequently Asked Questions
What is DTF printing?
DTF printing means printing designs onto a special film and transferring them onto fabric using heat. It allows for crisp, full-color prints with precise details. You can use DTF printing for a variety of fabrics like cotton, polyester, twill, denim, canvas, and more.
What are the applications for Ultranex DTF transfer film roll?
Ultranex DTF transfer release film roll is normally used to print heat transfer labels for garments, such as neck, tagless, and litho transfer labels. It has a wide range of grades for different heat transfer applications like screen printing, textile transfers, silicone transfers, and hybrid transfers.
What ink is used for the DTF printing process?
The inks used in DTF printing are sublimation, pigment, and solvent-based. These types of ink have pigments that adhere or stick to the surface of the heat transfer film. This, in turn, gives sharp colors with a long lifespan.
What is the Minimum Order Quantity (MOQ)for buying Ultranex Pet Release Film?
MOQ starts from 5000 sheets for regular buying, but to make trial production, we will supply the required quantity.
Are there any specific care instructions for DTF prints?
Yes. Make sure to gently wash your fabric inside out in cold water. Do not use fabric softeners and bleach on them. Air dry the garment to prevent heat damage. Also, try not to iron directly over the design. You can cover it with a cloth and use low heat.
Do ink transfers hold up the wash?
Yes. DTF transfers can hold up between 60 to 100 washes. The designs show no signs of cracking, fading, or peeling as the transfers are rigorously tested. Moreover, cold water enhances the longevity of the designs.